Ball mill liner
One of the most common types of grinding machines used today in many industries is a ball mill. This device works by using mass media balls made of solid materials, embedded in a compartment or container, in such a way that the material is crushed and powdered at the time of the cavity of the compartment on the material.
To be Today, the use of ball mill is very large because the design and production of ball mill is not very complicated, and it can be easily worked with.
But what matters is the kind of ball mill structure and design, and even the choice of what’s inside the compartment, the type of balls and the conditions in which the mill is supposed to work, and the type of material to be mined, is also very important. There are a lot of empirical and scientific knowledge suggests that ball mills are not organized properly in working conditions.
The main reason is that the increase of the ball mill is not an easy task, and it is always necessary to choose a good ball mill suitable for many working conditions and costs.
The designs and structures of the Ball mill liners are very diverse, and therefore, there are many types of lines, sizes, designs, and even ball mill liner profiles in many factories and production lines.
The great advantage of using a ball mill is a long life, long durability and maintenance costs that is very low. The chamber or shell in which the balls are fitted are well closed and protected, and along with the liner components, the liner is fully charged.
Having a smart design and precision in the design of the liners are one of the most important factors that contribute to the useful function and long life of the ball mill.
In order to make the ball mill Liners easy to move on the shell plates without any change, the design and construction of lifter bars should be carefully and precisely, and for this purpose it is necessary to easily lifter bars outlast lifter bars by two to one. It should also be designed and constructed lift bar in such way that is compatible with all types of shells and sticky plates, which requires a lot of engineering knowledge and principles.
In fact, a ball mill with lifter bar must be designed and constructed so that it can be easily used for most factories and for specific and general purposes in different situations.
Due to the variety of industries that use ball mills, our experts in the Zimaxon Industrial Group have been designing and manufacturing a variety of ball mill liners specially designed and fully functional for different applications tailored to the needs of our customers.
Extremely precise design, high quality materials, custom-made construction, real-world service delivery, and the use of highly skilled and highly skilled technicians have made Zimaxon Industrial Group one of the finest manufacturers of mill mills.
High-quality Zimaxon’s ball mills are designed and manufactured to provide customers with confidence that, based on their high performance, they can meet their diverse needs and deliver maximum productivity. These liners are entirely constructed using rubber sheets and first grade liners and have real warranties.
Among the great advantages of the ball mill liners of the Zimaxon Industrial Group, one can mention the following:
- It is much less weight than steel liners. This has caused the wear of the bearings to be minimized and the milling torque at the start of the mill is at its best.
- Using lightweight combinations for liners has made it easy to install and operate them, and you do not need special tools or machines or qualified people to do this, nor do you need to use the You will not have to.
- In the production of rubber linings, the rubber liners can easily be used for other purposes and applications, as these liners can be easily used as a replacement for rubber and metal fittings and Or other resistant rubbers used as a composites liners for other equipment and purposes.
- In the production of these liners, it has been attempted to remove the blinding of grate plates that significantly increase the productivity of ball mills.
- Also, due to the use of best rubbers, the volume of the device has dropped dramatically, which will reduce the volume of the factory sound and facilitate working conditions.
Ball mill liner parts
The Zimaxon Industrial Group also started to produce all kinds of lifter bars, shell sheets or plates and head plates used in ball mill liner as the main components of these devices to be generally used as suitable alternatives for ball mills with High and guaranteed quality.
Shell Plates
Each sheet of Shell plate have its own thickness and cannot be considered the same. Shell plate are used to balance the mill capacity and to maintain the life of the mill and its higher efficiency.
Lifter Bars
Lifter bars should be tailored to the type of mill and type of product and be designed with a wide range of profiles or even dimensions. In fact, the lifter bars should be able to increase the efficiency of an ore operation and to maximize the grinding of the ball mills. Having a high quality for the lifter bars is of paramount importance because make it easy to raised up and down the mill liner with the help of lifter bars.
Head Plates
Bear in mind that we, using the best experts and equipment and machinery in the Zimaxon Industrial Group, have been designing and manufacturing a variety of special plates for ball mills and ball mill liners that can be easily installed depending on the type and structure.
The ball mill is used to make sure that your ball mill liner will last for maximum durability and high quality and outstanding performance. For this purpose, in the Zimaxon Industrial Group, we use the finest custom rubbers for the production of ball mill plates, which, along with its high quality and durability, have the characteristics of high wear and tear resistance, high resistance to acid and chemical substances and types other materials are easily installed and installed.